In part 1 of this How To episode, I am fabricating a custom rear rack with interchangeable top plates for my 2009 KLR650.
Part 1 covers “the plan” with design and layout.
Part 2 covers “the build” including drilling, tapping, welding, demo of the AdMore Light Bar, and changing the top plates.
Want to donate? – https://www.paypal.me/tim2wheels
KLR-650 Repair Manuals
Clymer Repair Manual for KLR650 (Gen 1 1987-2007): https://amzn.to/2wPJOaX
Clymer Repair Manual for KLR650 (Gen 2 2008-2012+): https://amzn.to/2wNMlCE
Drawing/Plans for this Project (PDF file) can be downloaded at http://tim2wheels.com/documents/
Online Metals: http://www.onlinemetals.com/
Bolt Depot: https://www.boltdepot.com/
AdMore Lighting: http://www.admorelighting.com/
The Information provided in this video IS NOT professional advice. It is simply a demonstration of how I performed this task and is for informational purposes only.
If you are not comfortable performing this mechanical work, seek professional assistance.
Always follow the manufacturer’s instructions when performing maintenance or installing parts and equipment.